GDL Import

GDLs are typically designed as a bilayer structure consisting of a macro-porous backing material (carbon fiber paper support) and a micro-porous, carbon-based layer (MPL). The fibrous backing material governs the mechanical properties of the GDL (behavior upon compression, bending and shear strength, etc.) while the MPL ensures intimate contact to the catalyst layers, protects the delicate proton exchange membrane against perforation and plays an active role with respect to the water management in the cell during operation. There is consensus that this heterogeneous porosity brought about by this structure (hydrophilic/hydrophobic and various pore sizes) is advantageous for the performance.

Material propertiesUnits22BB28 BC36 BB39 BB
Basic parameters
Thicknessµm215235280315
Area weightg m⁻²7010510595
Gas transport 
TP gas permeabilityGurley sec1.24.531.5
TP gas permeability (1 MPa)10⁻¹² m²0.470.10.210.12
IP gas permeability10⁻¹² m²2.80.91.88.4
Electronic resistance
TP area-specific resistance(1 MPa)mΩ cm²<10<11<12<13
IP electric resistance Ω mm0.330.210.270.56
Heat transport 
TP  thermal conductivity*Wm⁻¹K⁻¹0.30.380.430.2
Mechanical properties
Bending stiffness(MD/TD)N mm1.5/0.91.7/1.23.6/3.23.5/2.9
Compressibility (5 psi → 1.0 MPa)%20111427
Compression set (0.6 MPa)µm1291015
Compression set (1.0 MPa)µm18121430
Compression set (1.5 MPa)µm26152037
Compression set (2.0 MPa)µm30172260
Tensile strength (MD/TD/TD)MPa6.9/4.66.6/5.18.5/8.17.7/4.9
Surface properties
Water contact angle (MPL)°>130>130>130>130
Roughness Ra (MPL side)µm7.26.45.87
Chemical properties
Impurities (Fe, Co, Ni)ppm<10<10<10<10


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